Before long, I was buying replacement blades in bulk, because that's what real modelers do. That, and because I kept breaking off the tip of the blade. A knife blade with a broken tip becomes useless pretty quickly, requiring a replacement. Those broken blades aren't completely ineffective - they'll still penetrate a shoe when the knife rolls off the table, as X-Acto knives are prone to do.
About a month ago I came across a discussion on an Internet forum talking about hobby knives made by Olfa, a Japanese company. Some of the discussion participants were making claims that the Olfa blades were sharper and more durable than the X-Acto blades, and that the knives were in general better products. I decided to try one myself.
My first impressions upon taking the knife out of the packaging was that yes, this is a better knife. It's heavier than an X-Acto, biased towards the cutting end of the knife. A padded rubber grip makes the knife comfortable to use and easier to hold on to than the smooth metal body of the X-Acto. Olfa has even taken steps to prevent impaled-shoe-Syndrome - the knife handle includes a small plastic nub to stop the knife from rolling off of your work surface. I can put away the steel-toed boots!
So far, I've cut 50 window openings into pieces of black matte board with a single blade. The tip hasn't broken off, and the blade still seems to be plenty sharp. It's too early to call me a convert, but it's looking good at this point. I haven't found a source for bulk blades yet, but if the blades really are this durable, maybe the little 5-pack that I bought will last a long time.
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